This air-fried bologna sandwich is a delightful twist on a classic comfort food. The air fryer gives the sandwich a perfectly crispy exterior while keeping the inside warm and melty. It's a quick and easy recipe that brings a nostalgic flavor with a modern cooking method.
While most of the ingredients for this recipe are common household staples, you may need to ensure you have bologna and cheese on hand. Bologna is a type of sausage that can be found in the deli section of most supermarkets. The cheese can be any type you prefer, but a slice of American or cheddar works best for this recipe.

Ingredients For Air Fried Bologna Sandwich Recipe
Bologna: A type of sausage that is typically made from finely ground pork or beef. It has a mild flavor and is often used in sandwiches.
Bread: Any type of sandwich bread will work, but white or whole wheat is commonly used.
Cheese: A slice of cheese adds a creamy, melty texture to the sandwich. American or cheddar cheese is recommended.
Butter: Softened butter is spread on the bread to help it crisp up in the air fryer.
Technique Tip for This Recipe
To achieve an evenly crispy texture on your bologna sandwich, make sure to spread the butter evenly across the entire surface of the bread. This ensures that every bite has a consistent crunch. Additionally, for an extra layer of flavor, consider using a flavored butter or adding a thin layer of mustard or mayonnaise on the inside of the bread before assembling the sandwich.
Suggested Side Dishes
Alternative Ingredients
bologna - Substitute with turkey slices: Turkey slices are a leaner option and provide a similar texture and flavor profile.
bologna - Substitute with ham: Ham offers a slightly different taste but still maintains the savory and meaty qualities needed for the sandwich.
bread - Substitute with whole wheat bread: Whole wheat bread adds more fiber and nutrients while maintaining the structure needed for the sandwich.
bread - Substitute with gluten-free bread: For those with gluten sensitivities, gluten-free bread provides a suitable alternative without compromising on taste.
cheese - Substitute with cheddar cheese: Cheddar cheese melts well and offers a rich, sharp flavor that complements the other ingredients.
cheese - Substitute with Swiss cheese: Swiss cheese has a mild, nutty flavor and melts smoothly, making it a good alternative.
softened butter - Substitute with margarine: Margarine can be used as a spread and provides a similar texture and flavor to butter.
softened butter - Substitute with olive oil spread: Olive oil spread is a healthier option with a similar consistency and can add a slight hint of olive flavor.
Other Alternative Recipes
How to Store or Freeze This Recipe
Allow the air fried bologna sandwich to cool completely before storing. This prevents condensation, which can make the bread soggy.
Wrap the sandwich tightly in plastic wrap or aluminum foil. This helps to maintain its freshness and prevents it from drying out.
Place the wrapped sandwich in an airtight container or a resealable plastic bag. This adds an extra layer of protection against moisture and air.
Store the sandwich in the refrigerator if you plan to eat it within 2-3 days. This keeps the ingredients fresh and safe to consume.
For longer storage, place the wrapped sandwich in the freezer. This method is ideal if you want to keep the sandwich for up to a month.
When ready to eat, thaw the sandwich in the refrigerator overnight if frozen. This ensures even thawing and prevents the bread from becoming too soggy.
Reheat the sandwich in the air fryer at 350°F (175°C) for 3-5 minutes, or until heated through and crispy. This helps to restore the sandwich's original texture and flavor.
Alternatively, you can reheat the sandwich in a microwave for 1-2 minutes, but note that the bread may not be as crispy as when reheated in the air fryer.
If you prefer, you can also reheat the sandwich in a toaster oven at 350°F (175°C) for 5-7 minutes. This method also helps to maintain the sandwich's crispiness.
How to Reheat Leftovers
- Preheat your air fryer to 350°F (175°C). Place the bologna sandwich in the basket and heat for 3-4 minutes, flipping halfway through to ensure even crispiness.
- Wrap the sandwich in aluminum foil and place it in a preheated oven at 350°F (175°C) for about 10 minutes. This method helps retain moisture while reheating.
- For a quick fix, microwave the sandwich on a microwave-safe plate for 1-2 minutes. To avoid sogginess, place a paper towel underneath the sandwich.
- Heat a skillet over medium heat and reheat the sandwich for 2-3 minutes on each side. This method helps maintain the crispy texture of the bread.
- Use a toaster oven set to 350°F (175°C) and reheat the sandwich for 5-7 minutes. This method ensures the bread stays crispy and the cheese melts perfectly.
Best Tools for This Recipe
Air fryer: This is the main appliance used to cook the sandwich, ensuring it becomes golden brown and crispy.
Butter knife: Used to spread the softened butter evenly on the bread slices.
Tongs: Helpful for flipping the sandwich halfway through the cooking process without burning yourself.
Cutting board: Provides a stable surface for assembling the sandwich.
Spatula: Can be used to remove the sandwich from the air fryer basket safely.
Plate: For placing the sandwich once it’s done cooking and letting it cool slightly before serving.
How to Save Time on This Recipe
Preheat while prepping: Save time by preheating the air fryer while you butter the bread and assemble the sandwich.
Use pre-sliced ingredients: Opt for pre-sliced bologna and cheese to cut down on prep time.
Batch cooking: If making multiple sandwiches, cook them in batches to maximize efficiency.
Quick cleanup: Line the air fryer basket with parchment paper for an easier cleanup.

Air Fried Bologna Sandwich Recipe
Ingredients
Main Ingredients
- 2 slices Bologna
- 2 slices Bread
- 1 slice Cheese
- 1 tablespoon Butter softened
Instructions
- Preheat your air fryer to 400°F (200°C).
- Spread butter on one side of each bread slice.
- Place a slice of bologna on the unbuttered side of one bread slice, add cheese, and top with the second slice of bologna. Cover with the other bread slice, buttered side out.
- Place the sandwich in the air fryer basket and cook for 5 minutes. Flip the sandwich and cook for another 3-5 minutes or until golden brown and crispy.
- Remove from the air fryer, let cool slightly, and enjoy!
Nutritional Value
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